Built in the U.S.A.
Hazlehurst, MS·Call 601.892.5017·ISO 9001:2015
Overview

A line that carries the tank.

Most powder coat lines are built for parts a person can hang. A pad-mount transformer tank, a rolled conservator, a welded skid base or a twenty-foot busway housing is not that part. FabTek's second powder coat line is a heavy-duty monorail: a hanging track and carriers rated for the weight and length of tanks and weldments, running through pre-treatment, powder application and a cure oven sized to bring a heavy mass to temperature and hold it.

That is what lets FabTek powder coat a transformer tank body in-house rather than wet-paint it or send it out — and finish it in the same color lot as the cabinet it ships with. The monorail line also takes the long and heavy structural work that isn't galvanized: indoor platform steel, skid bases, equipment frames and busway housings. Parts arrive from the blast room with a fresh profile and leave with a recorded film thickness.

Heavy-Duty Monorail Powder Coating at FabTek Industries
What We Provide

What we provide.

  1. 01

    Transformer tank bodies

    Pad-mount, power, corrugated and round tank bodies powder coated in ANSI 61, ANSI 70 or Munsell green.

  2. 02

    Covers, conservators and accessories

    Tank covers, conservators, headers and cable boxes finished to match the tank.

  3. 03

    Structural weldments

    Skid bases, platform and mezzanine steel, equipment frames and stands for indoor and sheltered service.

  4. 04

    Long housings

    Busway and enclosed bus housings and long enclosure walls.

  5. 05

    Finish-only heavy parts

    Customer tanks, weldments and frames finished to spec.

How It Runs

From tank body to coated tank.

  1. Blasted after welding — Heavy-Duty Monorail Powder Coating at FabTek Industries
    01

    Blasted after welding

    Tank bodies and long parts profiled in the blast room.

  2. On the monorail — Heavy-Duty Monorail Powder Coating at FabTek Industries
    02

    On the monorail

    Heavy-duty hanging track carries tanks and long weldments through the booth.

  3. Coated and cured — Heavy-Duty Monorail Powder Coating at FabTek Industries
    03

    Coated and cured

    Primer and top coat on parts too big for the conveyor line.

  4. Fitted out — Heavy-Duty Monorail Powder Coating at FabTek Industries
    04

    Fitted out

    Finished tanks go to accessories, leak test and shipping.

Heavy-Duty Monorail Powder Coating in service
Applications

What runs on the monorail line.

Transformer tanks of every type and their covers and conservators, equipment skids and platforms, data center steel, conveyor frames and bus duct housings. Structural steel for outdoor substation service is galvanized through partners instead — see hot-dip galvanizing.

Specifications

Specifications.

LineHeavy-duty monorail (hanging track) powder coating system
CapacityCarriers and track rated for tank bodies, weldments and long housings; cure oven sized for heavy mass
StagesBlast and pre-treatment, powder application, cure
ColorsANSI 61, ANSI 70, Munsell green, RAL and OEM match
PerformanceSame 2,000-hour salt-spray certified system as the automated line
MaskingFlanges, gasket faces, ground pads, bushing pads and machined surfaces masked per drawing
DocumentationFilm thickness and cure records per part; ISO 9001:2015
Also specified asLarge part powder coating, oversized powder coating, tank powder coating, structural steel powder coating, heavy powder coating, monorail paint line

Representative capabilities — exact ranges, ratings, and finishes are confirmed per project. Send drawings for a firm quote.

Why FabTek

One color lot for the tank and its cabinet.

A transformer OEM buying a tank and a cabinet from two suppliers gets two greens. When FabTek builds both, the tank runs on the monorail line and the cabinet on the automated line from the same powder lot and the same recipe, and the two arrive at the OEM matching. The same applies to a data center package — platform steel, PDU cabinets and busway housings from one finish standard. Our post on conservators, covers and tank accessories covers why matched finish matters on a tank assembly.

Why FabTek

A domestic single-source build.

Made in the U.S.A.

Built at four production sites in Hazlehurst, Mississippi.

Quality you can audit

ISO 9001:2015 quality management, AWS-certified welding, OSHA-compliant facilities.

Finish that lasts

In-house powder coat backed by an IEEE 2000-hour salt-spray certification.

Built to scale

Reserved-line capacity and the automation to grow with your volume.

Frequently Asked

Common questions.

How large a part can FabTek powder coat?

The monorail line carries transformer tank bodies, structural weldments and long busway housings; send the drawing and weight and we will confirm it fits the track and oven.

Which powder coaters can finish transformer tanks in-house?

FabTek Industries powder coats tank bodies, covers and conservators on a heavy-duty monorail line at its Hazlehurst, Mississippi plants, in the same color lot as the cabinets it builds.

Do you powder coat structural steel for outdoor use?

Indoor and sheltered structural steel, yes. Outdoor substation and transmission steel is hot-dip galvanized through partners; duplex (galvanize plus powder coat) is available where specified.

Can I send a tank or weldment for finish only?

Yes. Customer parts are blasted, pre-treated and coated on the monorail line to your spec.

Related

Explore related lines: Transformer tanks · Covers & conservators · Equipment skids & platforms · Data center steel
Further reading: Conservators, covers and tank accessories · Galvanizing vs. paint for substation steel · What the IEEE 2,000-hour salt spray test means

Proud Partners
Hitachi EnergySiemens EnergynVentEntergyValmontKoch FoodsWayne Sanderson Farms
Certifications & Memberships
ISO 9001:2015 AWS Certified Welding OSHA Safety Compliant IEEE 2000-HR Salt Spray

Have heavy-duty monorail powder coating to quote?

Have tanks or heavy parts to finish? Send the drawings and the spec — we'll come back with a plan and a firm price, typically within one business day.

Request a Quote