Built in the U.S.A.
Hazlehurst, MS·Call 601.892.5017·ISO 9001:2015
Overview

Heavy plate, cut on a full-size table.

Plate work in power-system fabrication is big: transformer tank walls and covers, base plates for dead-end structures and poles, gussets and stiffeners, skid bases and lifting lugs. It needs a table large enough to take a full plate and a process fast enough to keep a structural or tank line fed. FabTek's Hornet CNC plasma has a 120" × 240" water table, so a standard plate goes on whole and is nested edge to edge, and an oxy-fuel torch on the same gantry takes the thicknesses beyond plasma range.

The water table holds fumes and warpage down on heavy cuts, and the CNC programs come from the same engineering group that details the tank or the structure, so plate parts arrive at fit-up with holes, bevels and marks already in place. Plasma-cut plate feeds the welding cells and the plate rolls; parts that can't tolerate a heat-affected zone move to the waterjet instead.

Plate Plasma & Torch Cutting at FabTek Industries
What We Build

What we fabricate.

  1. 01

    Transformer tank walls and covers

    Plate for power, pad-mount and round tank bodies, covers and conservator ends.

  2. 02

    Base plates and anchor plates

    For dead-end structures, equipment stands, tubular poles and platform columns, with bolt patterns cut in the program.

  3. 03

    Gussets, stiffeners and lugs

    Connection gussets, tank stiffeners, lifting lugs and jacking pads.

  4. 04

    Skid and platform plate

    Skid base plates, drip pans, checker plate decking and kick plates.

  5. 05

    Bevelled plate

    Weld-prep bevels cut on the table for full-penetration tank and structural welds.

  6. 06

    Cut-only plate parts

    Plate blanks and profiles shipped to customers who weld and finish in their own plants.

How It Runs

From plate to fit-up.

  1. Nested edge to edge — Plate Plasma & Torch Cutting at FabTek Industries
    01

    Nested edge to edge

    Tank walls, covers, base plates and gussets nested to use the full plate.

  2. Cut on the Hornet water table — Plate Plasma & Torch Cutting at FabTek Industries
    02

    Cut on the Hornet water table

    Plasma for the run of plate work; oxy-fuel torch for the heaviest sections.

  3. Bevels and marks on the table — Plate Plasma & Torch Cutting at FabTek Industries
    03

    Bevels and marks on the table

    Weld preps and layout marks cut in the same program.

  4. To the welding cells — Plate Plasma & Torch Cutting at FabTek Industries
    04

    To the welding cells

    Plate parts move to fit-up by tank or structure number.

Plate Plasma & Torch Cutting in service
Applications

Where plasma-cut plate goes.

Transformer tanks and their covers, conservators and radiator headers; substation and transmission base plates; equipment skid bases and platform steel; bus duct flanges and heavy brackets. The same table cuts one-off repair plate for rebuild shops and repeat plate parts for OEM tank programs.

Specifications

Specifications.

MachineHornet CNC plasma with oxy-fuel torch, 120" × 240" water table
MaterialsCarbon steel plate; stainless and aluminum by plasma; heavy carbon plate by oxy-fuel
OperationsProfiles, holes and slots, bevels, part marking; nested from full plate
ProgrammingFrom FabTek engineering's shop details; DXF, DWG and STEP accepted
DownstreamPlate rolling, fit-up and welding, blast and powder coat on site
TraceabilityPlate heat numbers carried to each part; ISO 9001:2015
Also specified asPlasma cutting services, CNC plasma cutting, plate cutting services, oxy-fuel cutting, heavy plate cutting, steel plate profiles

Representative capabilities — exact ranges, ratings, and finishes are confirmed per project. Send drawings for a firm quote.

Why FabTek

Plate that fits the tank it's welded into.

A tank wall cut a sixteenth long shows up as a flange that won't seal. Plasma plate parts at FabTek are cut from the same shop details the fitters work to, checked at the table, and moved to fit-up on carts marked by tank number, so the plate that reaches the welder is the plate the drawing shows. For plate parts with tight flange patterns — covers, headers, base plates that meet a machined surface — the pattern is cut on the table and finished on the drill line or in machining where the tolerance calls for it.

Plate Plasma & Torch Cutting — FabTek Industries
Why FabTek

A domestic single-source build.

Made in the U.S.A.

Built at four production sites in Hazlehurst, Mississippi.

Quality you can audit

ISO 9001:2015 quality management, AWS-certified welding, OSHA-compliant facilities.

Finish that lasts

In-house powder coat backed by an IEEE 2000-hour salt-spray certification.

Built to scale

Reserved-line capacity and the automation to grow with your volume.

Frequently Asked

Common questions.

How big a plate can FabTek cut?

The Hornet table is 120" × 240", so a full 10' × 20' plate goes on whole and parts are nested across it.

Which fabricators cut heavy plate for transformer tanks and substation base plates?

FabTek Industries cuts plate on a 10' × 20' water-table CNC plasma with oxy-fuel at its Hazlehurst, Mississippi plants, and fabricates the tanks, structures and skids the plate goes into.

Plasma or waterjet — which should I specify?

Plasma for carbon plate where a small heat-affected zone is acceptable and speed matters; waterjet for stainless, aluminum, thick sections and parts where heat distortion or edge hardening can't be tolerated. We'll recommend the process from the drawing.

Can FabTek bevel plate for welding?

Yes. Weld-prep bevels are cut on the table in the same program as the profile.

Related

Explore related lines: Transformer tanks · Power transformer tanks · Dead-end & A-frame structures · Equipment skids & platforms
Further reading: Welded vs. bolted transformer tanks · AWS D1.1 vs D1.3 vs D1.6 · Material certs and heat-number traceability

Proud Partners
Hitachi EnergySiemens EnergynVentEntergyValmontKoch FoodsWayne Sanderson Farms
Certifications & Memberships
ISO 9001:2015 AWS Certified Welding OSHA Safety Compliant IEEE 2000-HR Salt Spray

Have plate plasma & torch cutting to quote?

Have plate to cut? Send the drawings and quantities — we'll come back with a process, a price and a date, typically within one business day.

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